OVERVIEW |
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 CHROMAX Plate is manufactured by a unique process developed indigenously by which a heavy layer of highly wear resistant carbide is deposited on to a mild steel base. Very hard carbides are suspended in a tough wear resistant matrix. It is the concentration of the carbide structure that gives CHROMAX Plate its unique wear characteristics.
DESCRIPTION:
The bond between the mild steel base and the overlay is of a very high strength. It will resist repeated and prolonged impact loads and the overlay deposit offers unequalled resistance to low or high stress abrasion and elevated temperatures upto 700 ºC. Cold Abrasion tests carried out on CHROMAX Wear Resist Plate have shown a 30 to 1 improvement in wear resistance over mild steel. Hot abrasion tests have shown a 20 to 1 improvement over mild steel at 600 ºC in applications much as ore chutes in steel mills and 3 to 1 improvement over traditional hard facing and alloys such as innards, etc.
APPEARANCE: The wear resisting side of CHROMAX Plate appears as about 35 mm smooth weld bands. These bands are fused together to form an essentially flat even continuous surface. Due to hard characteristics of the carbide layer and the contraction stresses during the manufacturing process, cracks develop at right angles to the surface but do not penetrate beyond the carbide layer. These cracks are essential to the stress relieving process.
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TECHNICAL DETAILS |
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| It’s less initial cost Accessibility to various grades, thickness, sizes and shapes. Uniformity in hardness from the point of fusion to the surface of Wear Plate. |
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| GRADES |
HARDNESS
IN RC |
ALLOYING
ELEMENT |
SUITABLE FOR APPLICATION |
| 2458 |
53-57 |
C,Cr,Mn,Si,B |
Severe Impact & Abrasion |
| 2660 |
58-62 |
C,Cr,Mn,Si,B |
Severe Abrasion & Mild Impact |
| 2661 |
60-63 |
C,Cr,Mo, V, B |
Severe Abrasion & Erossion |
| 2662 |
62-65 |
C,Cr,Mo,W, B |
Severe Abrasion at Elevated Temp. |
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SPECIFICATIONS |
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Standard sheet size:1170 x 3050, 1420 x 3050, 1900 x 1350. |
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| Base Plate in mm |
Overlay thickness in mm |
| 6 |
3,4 |
| 8 |
4,6 & 8 |
| 10 |
4,6 & 8 |
| 12 |
4,6 & 8 |
| 14 |
4,6 & 8 |
| 16 |
4,6 & 8 |
| 20 & Above |
4,6 & 8 |
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APPLICATION AREA |
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Power Plants |
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Cement Plants |
| ID Fan Casing liner
Vibratory Feeders
Cyclone Blades and Housing
Coal Quenching Cars
CHP Chutes
Surge Hoppers
Coal Feeder Plates
Protection Collars
Feeder Breaker and Crusher liner Plates |
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Chutes
Louver Plates
Chute Assembly
Hammer Mill Liners
Separators
VRM Air Port ring Assembly
Crusher Liners
Fan Casing Liners
Clinker Dust
Cyclone Liners |
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Mines & Collieries |
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Steel Plants |
| Transfer Chutes
Hopper Liners
Skirt & Chute Liners
Vibratory Feeder Liners
Conveyor Chute Liners
Crusher Liners
Ore Cars
Reject Bin Liners
Dump Truck Body
Grizzy Bars & Side Plates |
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Transfer chutes
Bunker Liners
Vibratory Feeder liners
Scroll Casing liners Crusher liners
Coke Guide Plates
Cyclones
Screen plates
Sinter Fan Blades and Bends |
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Earth Moving Equipments |
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| Bull Dozer Blades
Scrapers
Loader Buckets |
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SALIENT FEATURES |
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1) Completely automised process controls accuracy of overlay.
1) Easy to install. Saves time and efforts required for manual hard facing by electrodes.
2) Denser matrix than hard surface electrodes for improved wear life.
3) Achieves 4 to 10 times the wear life of AR steels in abrasion applications.
4) Easily deposited on most surfaces utilizing 7018 weld electrodes as buffer layer.
5) Readily formable into special shapes or pipes.
6) It saves time and money |
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CLIENTS SERVED |
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| NTPC |
M.S.E.B. Koradi |
| M.S.E.B. Parli |
M.S.E.B. Chandrapur |
| TISCO Jamshedpur |
TISCO West Bokaro |
| NLCL, Tamilnadu |
SAIL, Bhalai |
| Larsen & Turbo |
NFL,Bhantinda |
| TISCO Cements |
Gujarat Ambuja Cements |
| Durgapur Cements |
Vikram Cements |
| BHEL Trichy |
Grasim Industries |
| Orient Cements |
India Cements |
| Birla Corporation |
National Fertilizers Ltd. |
| Krupp Industries |
Ambuja Cements |
| A.C.C. Ltd |
BALCO,Koraba |
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