CHROMAX PLATE

OVERVIEW

   
CHROMAX Plate is manufactured by a unique process developed indigenously by which a heavy layer of highly wear resistant carbide is deposited on to a mild steel base. Very hard carbides are suspended in a tough wear resistant matrix. It is the concentration of the carbide structure that gives CHROMAX Plate its unique wear characteristics.

DESCRIPTION:

The bond between the mild steel base and the overlay is of a very high strength. It will resist repeated and prolonged impact loads and the overlay deposit offers unequalled resistance to low or high stress abrasion and elevated temperatures upto 700 ºC. Cold Abrasion tests carried out on CHROMAX Wear Resist Plate have shown a 30 to 1 improvement in wear resistance over mild steel. Hot abrasion tests have shown a 20 to 1 improvement over mild steel at 600 ºC in applications much as ore chutes in steel mills and 3 to 1 improvement over traditional hard facing and alloys such as innards, etc.

APPEARANCE:

The wear resisting side of CHROMAX Plate appears as about 35 mm smooth weld bands. These bands are fused together to form an essentially flat even continuous surface. Due to hard characteristics of the carbide layer and the contraction stresses during the manufacturing process, cracks develop at right angles to the surface but do not penetrate beyond the carbide layer. These cracks are essential to the stress relieving process.
 
     

TECHNICAL DETAILS

   
It’s less initial cost Accessibility to various grades, thickness, sizes and shapes. Uniformity in hardness from the point of fusion to the surface of Wear Plate.    
     
GRADES HARDNESS
IN RC
ALLOYING
ELEMENT
SUITABLE FOR APPLICATION
2458 53-57 C,Cr,Mn,Si,B Severe Impact & Abrasion
2660 58-62 C,Cr,Mn,Si,B Severe Abrasion & Mild Impact
2661 60-63 C,Cr,Mo, V, B Severe Abrasion & Erossion
2662 62-65 C,Cr,Mo,W, B Severe Abrasion at Elevated Temp.
   
     

SPECIFICATIONS

   

Standard sheet size:

1170 x 3050, 1420 x 3050, 1900 x 1350.
   
     
Base Plate in mm Overlay thickness in mm
6 3,4
8 4,6 & 8
10 4,6 & 8
12 4,6 & 8
14 4,6 & 8
16 4,6 & 8
20 & Above 4,6 & 8
   
     

APPLICATION AREA

   

Power Plants

 

Cement Plants

  • ID Fan Casing liner
  • Vibratory Feeders
  • Cyclone Blades and Housing
  • Coal Quenching Cars
  • CHP Chutes
  • Surge Hoppers
  • Coal Feeder Plates
  • Protection Collars
  • Feeder Breaker and Crusher liner Plates
  •  
  • Chutes
  • Louver Plates
  • Chute Assembly
  • Hammer Mill Liners
  • Separators
  • VRM Air Port ring Assembly
  • Crusher Liners
  • Fan Casing Liners
  • Clinker Dust
  • Cyclone Liners
  •      

    Mines & Collieries

     

    Steel Plants

  • Transfer Chutes
  • Hopper Liners
  • Skirt & Chute Liners
  • Vibratory Feeder Liners
  • Conveyor Chute Liners
  • Crusher Liners
  • Ore Cars
  • Reject Bin Liners
  • Dump Truck Body
  • Grizzy Bars & Side Plates
  •  
  • Transfer chutes
  • Bunker Liners
  • Vibratory Feeder liners
  • Scroll Casing liners Crusher liners
  • Coke Guide Plates
  • Cyclones
  • Screen plates
  • Sinter Fan Blades and Bends
  •      

    Earth Moving Equipments

       
  • Bull Dozer Blades
  • Scrapers
  • Loader Buckets
  •    
       
         

    SALIENT FEATURES

       
    1) Completely automised process controls accuracy of overlay.
    1) Easy to install. Saves time and efforts required for manual hard facing by electrodes.
    2) Denser matrix than hard surface electrodes for improved wear life.
    3) Achieves 4 to 10 times the wear life of AR steels in abrasion applications.
    4) Easily deposited on most surfaces utilizing 7018 weld electrodes as buffer layer.
    5) Readily formable into special shapes or pipes.
    6) It saves time and money
       
         

    CLIENTS SERVED

       
    NTPC M.S.E.B. Koradi
    M.S.E.B. Parli M.S.E.B. Chandrapur
    TISCO Jamshedpur TISCO West Bokaro
    NLCL, Tamilnadu SAIL, Bhalai
    Larsen & Turbo NFL,Bhantinda
    TISCO Cements Gujarat Ambuja Cements
    Durgapur Cements Vikram Cements
    BHEL Trichy Grasim Industries
    Orient Cements India Cements
    Birla Corporation National Fertilizers Ltd.
    Krupp Industries Ambuja Cements
    A.C.C. Ltd BALCO,Koraba